![]() Quality managers should present a step-by-step FAT procedure, including all records of the agreed FAT protocol, to the client for review and approval. The Lock Out Tag Out ( LOTO) labels and procedures should also be clearly stipulated to comply with Occupational Health & Safety Administration ( OSHA) standards. It is the responsibility of the quality manager to provide installation, maintenance and users’ manuals, recommended spare parts lists, and easy-to-use training materials for operators and maintenance personnel. Lack of Appropriate Machine Guarding and LabelsĬonduct pre and post-operation checks of machine guards before and during FAT with clients.Quality managers can also consider collaborating with industrial hygienists or health and safety officers to comply with design specifications. For electric and electronic products, systems and services, manufacturers generally adhere to International Electrotechnical Commission ( IEC) standards. Bioprocessing equipment, boilers and pressure vessels can receive American Society of Mechanical Engineers ( ASME) certifications through conformity assessments. Nonconformity to Regulatory or Sanitary SpecificationsĬlients often specify a level of standard in manufacturing the equipment they ordered.Before the factory acceptance test, prepare the instruments calibration certificates and refer to the equipment and materials data sheets to deliver high-quality machines with performance that clients can trust. Quality managers should regularly coordinate with design engineers and fabrication managers to ascertain that the as-built technical drawings (electrical, mechanical, pneumatic and process schemes) are followed. Here are 4 common issues discovered from factory acceptance tests and what countermeasures quality teams can apply to ensure equipment reliability. Prior to shipment, quality managers should resolve nonconformity at the factory so that the clients’ new processing lines are up and ready to go on time. Overlooked equipment discrepancies can lead to installation problems onsite which can wreak havoc on a project schedule. With this factory acceptance test checklist, quality managers can verify the following and more:Ĥ Common FAT Issues and Effective Countermeasures ![]() Factory Acceptance Test Checklist | iAuditor What’s Included in a Factory Acceptance Test Checklist?
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